Level 1 sweep and inspection to the NFPA 211 annual standard - flue, crown, cap, and flashing checked and photographed
Chimney sweep logs do not sweep chimneys. They loosen some creosote - which then falls where a brush and vacuum still have to collect it.
Famco Chimney Cap Installation: The Ashburn Owner’s Guide
Famco chimney cap installation in Ashburn typically runs $340-$680 for most single-flue and multi-flue models, and we stock common Famco sizes on our trucks for jobs booked this week. The flue doesn’t lie - and neither do we: if your cap is rattling, rusting through, or missing entirely, water is already getting into your chimney system. We see this most often after Loudoun County’s freeze-thaw cycles, when the galvanized steel on older caps starts weeping rust down the brick.
Which Famco Models This Applies To
Famco caps break down into three main series you’re likely to find on Ashburn homes: the standard galvanized single-flue caps (SC series), stainless multi-flue models (SS series), and the wind-directional rotating caps popular on homes built during the 1990s and early 2000s. The SC caps usually carry a stamped size on the skirt edge - 8×8, 8×13, 13×13, and so on - while the wind-directional models have a small riveted badge on the hood interior with the model year code.
Here’s where owners get tripped up: Famco changed its flange depth around 2008, so a cap pulled off a 2005 brick chimney in Ashburn Farm may not seat properly on a 2012 build near Brambleton without adapter flashing. We carry both flange profiles. On the OEM-versus-aftermarket question, Famco’s own stainless line holds up well in our Virginia humidity, but we’ve had equal success with Gelco and Copperfield equivalents that match the spec exactly - and we won’t sell you a brand name for brand name’s sake if the fit is the same and the gauge is equal or better.
Hearthstone Chimney Co. is an independent service provider - not affiliated with Famco - so our only interest is what actually works on your flue.
Signs Your Famco Chimney Cap Is Failing
- Rust streaks running down the chimney face. Galvanized Famco caps lose their zinc coating after 12-18 years in Ashburn’s acid-rain pattern. Once the base metal is exposed, rust accelerates through the skirt and mesh, and those orange-brown stains on your brick are the first visible signal that the cap is perforated.
- Mesh sides clogged with creosote or pulled away from the frame. The welded wire on SC-series caps can separate at the corners when heat-cycled repeatedly. This matters because the mesh is what keeps sparks on your roof and squirrels out of your flue - two functions you don’t want compromised.
- Cap sitting crooked or loose after wind events. Ashburn sits in a wind corridor between the Bull Run Mountains and the Potomac; we’ve seen Famco caps lifted clean off after March gusts. Usually the issue is corroded leg bolts or a flue tile that has eroded underneath the mounting points, neither of which a new cap alone will fix.
- Water in the firebox or white efflorescence on interior firebrick. A cap with a cracked or missing lid directs rain straight down the flue. In winter, that water freezes against the damper and throat, expanding cracks you can’t see until the spring thaw reveals spalling brick or a rusted damper frame.
- Rotating wind cap seized or spinning unevenly. The bearing housing on Famco wind-directional models gums up with creosote after years of use. A seized cap still blocks rain, but it creates a downdraft situation on certain wind angles - you’ll notice smoke puffing into the room on gusty days.
Replacement Cost & What’s Included
| Cap Type | Typical Installed Range | What’s Included |
|---|---|---|
| Famco galvanized single-flue (SC series) | $340-$480 | Cap, base flashing, leg bolts, sealant, disposal of old cap |
| Famco stainless single-flue | $420-$580 | Above, plus stainless hardware and lifetime-rust warranty on cap body |
| Famco multi-flue stainless | $520-$680 | Custom-fit base, corner bracing, extended skirt for larger chimney crowns |
| Wind-directional replacement | $480-$640 | Bearing housing inspection, lubrication or replacement, proper balance check |
What drives the range: flue tile condition (we won’t bolt to crumbling tile without repair), accessibility (steep roofs near the Dulles flight path are nothing new to us, but they take longer), and whether the crown beneath needs resealing while we’re up there. We photograph everything and give you the verdict before any work starts - no surprises on the bill. Every cap installation carries our 90-Day Done Right Promise in writing, no arguing.
DIY or Call Us?
There’s nothing wrong with looking. You can check your cap’s model stamp from the ground with binoculars, and you can spot obvious rust or tilt from the driveway. What you cannot safely do is climb a wet roof in Ashburn’s variable weather to measure flange depth or test whether your flue tile will hold new leg bolts. We’ve had homeowners call us after a ladder slid on damp composite shingles, or after they realized the cap they ordered online had the wrong flange for their flue tile era.
The honest split: ordering the right cap is research; installing it correctly is roof work with fall risk and flue-tile liability. We’re background-checked, uniformed, and we complete most jobs in a single visit. If you’d rather not think about it again after we’re gone, call (571) 701-8135.
FAQs
Galvanized Famco caps typically last 12-18 years in Loudoun County’s climate before rust becomes structural; stainless models often go 25 years or more if the mesh is cleaned during annual inspections. The freeze-thaw cycle and occasional ice damming in Ashburn’s older neighborhoods like Farmwell Hunt accelerate wear on the skirt seal. Call (571) 701-8135 for an exact quote - estimates are free.
Mesh can be spot-welded and minor rust can be treated, but once the skirt is perforated or the lid seam has opened, repair costs approach replacement with no warranty. We show you the photos and give you both numbers so you can decide. Call (571) 701-8135 for an exact quote - estimates are free.
Most Famco cap replacements take 45-90 minutes on site, assuming the flue tile and crown are sound. If we find eroded tile or a cracked crown, we’ll document it and give you a separate repair estimate before proceeding - nothing is recommended without camera evidence you can see for yourself. Call (571) 701-8135 for an exact quote - estimates are free.
We carry the four most common Ashburn sizes - 8×8, 8×13, 13×13, and 13×18 - in both galvanized and stainless, plus adapter flashing for pre- and post-2008 flange profiles. Less common sizes or custom wind-directional housings we order with next-day delivery. Call (571) 701-8135 for an exact quote - estimates are free.
Written by Russell Haines, Owner & Master Sweep, Hearthstone Chimney Co. at Hearthstone Chimney Co., serving Ashburn and nearby areas.





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